Like a three legged stool, an engine without spark is useless, and just as if one of those legs is shorter than the others, your engine with be off kilter and. This textbook provides the architecture and content for acquiring the knowledge and skills required in an advanced manufacturing environment. A number of motorcycle electrical problems have been diagnosed on the honda cx500 and gl500 forum over the past few years. Resolder the field coil connections to the field coil. Electric current flowing through a wire can be compared to water flowing through a pipe. Motorcycle electrical parts and electrical components page 9. Motorcycle electric system is split in three different areas. Water will flow through the pipe from the full tank to the empty tank fig. Basic electronic troubleshooting motorcycle cruiser. Nov 05, 2012 the electrical system is one of the most commonly ignored parts of a bike. Special care has been exercised in preparing clear, simple illustrations as an aid in visualizing the complex electrical systems described in the text. The laws govern ing electric circuits are easily explained by this analogy. For anyone learning industrial wiring, ewi is an ideal onthejob reference for apprentice and journeyman electricians, and anyone working in. Electrical wiring industrial 15e based on the 2014.
Electrical lighting, electrical, motors power and controls show categories default category applied filters. Hopefully youve seen our post on what the electrical components do in your custom bike, or how to pick the right cafe racer parts. Motorcycle electrical system maintenance part 1 of 2 youtube. For anyone learning industrial wiring, ewi is an ideal onthejob reference for apprentice and journeyman electricians, and anyone working in the electrical field. The cdi system is completely powered from the stator and is electrically isolated from the rest of the bikes electrical system. Many of these problems have been found to be due to the same failure mechanisms. This article will show you step by step how to hook it all up and get your cafe racer or bobber firing.
Motorcycle electrical troubleshooting genebit systems. Heres a circuit, an unbroken path or circle for electrons to flow, to bring all that we have learned so far onto the table. Electrical problems often cause an instant phone call to schedule an appointment at the bike shop. Like a three legged stool, an engine without spark is useless, and just as if one of those legs is shorter than the others, your engine with be off kilter and suboptimal without the proper ignition components. Jul 15, 2014 how to troubleshoot, repair, and modify motorcycle electrical systems motorbooks workshop martin, tracy on. The electrical system is one of the most commonly ignored parts of a bike. To fix a fault in this mess of wiring we need to remember each system is separate.
This video shows us how our motorcycles run on circuits, be they series, parallel or series parallel. Motorbooks mbi publishing, 2007 159 pages, many color photographs, sketches and illustrations. Service and maintenance of fuel system cooling system lubrication system starting system and ignition system. The battery will not over power the components as long as the it is of the correct voltage.
Nov 23, 2016 hopefully youve seen our post on what the electrical components do in your custom bike, or how to pick the right cafe racer parts. Adjusting timing on the ignition is best left to the dealer and these days it isnt even regular maintenance anymore. National electrical system industries fzc, electrical. Troubleshooting and repair explains the principles behind motorcycle electrical systems, describes how they work, and reveals proper testing tools and techniques to find out where the problems source is. This textbook provides the architecture and content for acquiring the knowledge and skills required in. Tracy martin is the author of five motorbooks workshop series books, including, how to use automotive diagnostic scanners, how to diagnose and repair automotive electrical systems, motorcycle electrical systems troubleshooting and repair, how to tune and modify motorcycle engine management systems, and how to troubleshoot, repair and modify motorcycle. Motorcycle electrical systems have been known to strike fear even into some of the most seasoned home motorcycle mechanics.
If you leave the old, dead battery in the system, it will try to pull power from the bigger battery. An approach of condition monitoring of induction motor using mcsa neelam mehla, ratna dahiya abstractwith the industrial growth, it has become necessary to monitor the condition of the machinesystem. While these wiring diagrams may seem confusing there is a method to their madness. Allow the battery to stand for at least six hours in order to dissipate the heat generated by the chemical action ofthe acid on the plates and separators. Each program covers in detail the subject matter and provides also a reference handbook. You can layout the tetrix parts like shown in this presentation to mark all the holes. Motorcycle electric system free knowledge base the duck. Chapter 2 understanding electrical drawings flashcards. Another important aspect of an electric system is the fuse, which is meant to blow up to save the electrical system from a potential disaster when the current load increases to a dangerous level. One of the three elements every engine needs is spark, the other two being fuel and air. Motorcycle electrical systems troubleshooting and repair isbn.
So do not replace a fuse with one rated higher, as that would defeat the very purpose of its existence. If motorcycle electrical work sends shocks up your spine, fear no more. Automotive wiring and electrical systems is the perfect book for wiring a hot rod from scratch, modifying muscle car electrical circuits for cooling fans andor power windows, or adding a big stereo and other conveniences to modern performance cars. If youve read our how to build a cafe racer blog the wiring should be one of the final steps on. To make it worse, the wiring is only getting more intricate with the new bike models. How to troubleshoot, repair, and modify motorcycle. The alternator and battery on your bike provide the necessary voltagescurrents that your bike needs for starting, lighting, and running. How to diagnose motorcycle electrical problems dennis kirk. Honda crf250l electrical wiring diagram color color color color color color rw bir p bibu biy buwyr big bibu gr lb o buw w bu bio lg color gr lb o 2p lb lb. Electrical board if you would like to make your own electrical board purchase polycarbonate 18 thickness and cut it x 7 inches. In the first section we will be wiring a basic robot using the supplies that comes in the base tetrix kit. Home control rev for threephase motor connection power and control diagrams.
Three phase motor connection reverse and forward power and control wiring diagrams. Rev for threephase motor connection power and control diagrams. Intermittent problems like a charging system that randomly cuts in and out, or a voltage drop issue wherein a component say, a starter motor receives enough voltage to work, but not enough to work well, can be excruciatingly difficult to pinpoint, even for an experienced tech, but a good percentage of. Automotive wiring and electrical systems workbench series pdf. Completed wiring system you can add sensors, motors and servos as you need them.
The alternator turns the mechanical rotational energy of your bike into electrical energy. But they are vital for the smooth functioning of your bike. Three phase electrical wiring installation in home nec. Estarter system bushing and shim kit for ktm, husaberg, husqvarna 200250300. Bob teaches you how to adjust the clutch and primary chain on your harley softail or dyna model. In time, experience will help you to determine what works best for you, but an easy way to determine what you need now is the following. Stators, electronic control unitecu, starters, wireharnesses.
Find everything related to your electrical system for your redbelly tractor project. This manual, intended for the doityourself home motorcycle mechanic, covers and explains, in simple terms, all areas of motorcycle electrics, including. Its major components include the stator, the cdi unit, the ignition switch, the kill switch, two pickup coils, and two ignition coilsplug wiresspark plugs. Our experts decided to break out the books and provide us with all the basics of electricity as it pertains to our motorcycles.
Electrical motor controls for integrated systems is the industryleading reference that covers electrical, motor, and mechanical devices and their use in industrial control circuits. Electrical accessories save on electrical accessories with great deals at johnny law motors. Color motorcycle wiring diagrams for classic bikes, cruisers,japanese, europian and domestic. Bike electrical system care and maintenance tips zigwheels. Automotive wiring and electrical systems workbench series. Electrical motor controls for integrated systems atp. Oem style japanese wiring harness electrical terminals, connectors, and wiring diagrams.
The electrical energy is then used to power most importantly the coils, which. Basic motorcycle electrical theory revival cycles tech talk. N the electrical system carefully break the seals in the filling holes and halffill each cell with electrolyte of the appropriate specific gravity. We have combined our bicycle technology with the latest electrical power technology as part of our dedication to providing a more comfortable life. How to troubleshoot, repair, and modify motorcycle electrical systems motorbooks workshop. Now that you know the basics, lets talk about a scenario where you wish to upgrade, or add an electricity consuming component on your twowheeler. Start studying chapter 2 understanding electrical drawings.
Electric starter system parts archives slavens racing. An approach of condition monitoring of induction motor. Learn vocabulary, terms, and more with flashcards, games, and other study tools. Be sure to achieve free play on the clutch cable to verify that you have proper adjustment on the clutch cable pack, and check for the proper specs in your service manual for adjusting the primary chain if your model has the adjustment window.
Replace the insulation piece between the field coil connections and the yoke. Motorcycle electrical parts and electrical components page 2. You need to ensure that your electrical system is competent enough to do it successfully. Speed control system of 50 years university of mining and geology st.
What you will learn this training to your companys reliability, maintenance instrumentation, electrical and mechanical groups in the area of electrical and motor controls emc will sharply improve employee effectiveness resulting in more effective management of production assets and increased business competitiveness. The electrical energy is then used to power most importantly the coils, which supply the high voltage necessary to generate sparks at the tips of the spark plugs. Ftc work shop electrical wiring electrical board controller wiring nxt wiring main 12 volt power wiring samantha wiring 1. Theory of operation and test procedures and equipment used in the diagnosis and repair of the various circuits which make up a motorcycle electrical system. Electrical machine being the most sensitive part has great importance for the researcher to monitor the faults diagnosis. You can contact us by using our ticket system in our contact page. Motorcycles vary widely in shape and style but most have similar electrical systems. Here are few tips to ensure the smooth operation of your. The emc series offers a dynamic combination of multimedia and human touch to provide the right. National electrical system industries fzc phone and map of address. Motorcycle electrical wiring and circuits fix my hog. Electrical motor controls for integrated systems atp learning. Rev for threephase motor connection power and control.
Motorcycle electrical motorcycle electrical service. By no means am i suggesting that all electrical troubles are quick or easy to solve. In this edition of revival cycles tech talk stefan walks us through electrical theory as it applies to motorcycles so that you can determine what is best for your bike. Paul ashman of manic salamander on motorcycle electrical system maintenance. Electrical wiring industrial, 15e is the complete, stepbystep guide to wiring industrial buildings according to the current 2014 national electrical code. Oct 04, 2017 motorcycle electrical systems troubleshooting and repair isbn. Service and maintenance of clutch gear box and drive chain. T he electrical and motor controls emc series ten programs in all cover the most critical and fundamental skills that everyone in a manufacturing plant, production and maintenance department need to know. Launched one axle centre motor unit launched rear hub system europe system with rear wheel drive europe lithiumion battery launched first ever powered pedelec in japan.
However, if we want all the fun stuff we put on our motorcycles to work, we have to have what is essentially a combination of many different wiring systems. Instructions and diagrams for rewiring your motorcycle. Motorcycle electrics 101 re wiring your cafe racer. Service and maintenance steering and suspension system brake system and wheel 14.